Process and Materials

At Melgrand we manufacture all products in Australia and utilize various materials and production methods

Dry Cast

In this process a carefully controlled mixture of washed river sand, cement, fines and polymers is mixed with a limited amount of water until it achieves a damp malleable state and can be compressed either by hand compaction or by a small mechanical ram-tool.


Then after an initial curing period of around 12 hours the element is removed from the mould and kept in a humid environment for at least 24 hours. Full curing is not achieved until 28 days at which point the element is carefully packed for delivery.


Wet Cast

Wet cast concrete is a flow-able form of concrete which is poured from a mixer or hopper.


Wet cast concrete is often used in the precast industry, where it is cast in forms and stripped, finished and marked prior to shipping.


At Melgrand the wet cast method is often used for larger pieces and more complex shapes, which need flow-ability in the concrete in order to consolidate around reinforcement and throughout the form.

Wet Cast items are usually sufficiently cured for delivery after 7 days. 

Lightweight Rendered

Our Lightweight Cement Coated Architectural Profiles will help to transform any building project and create a unique and impressive design. MouldeX® Profiles are lightweight, easy to install, well within budget and aesthetically pleasing.

The automated process of coating allows us to deliver products with maximum speed, consistency, accuracy and quality at the best possible price. We offer the highest quality product and service to our customers and are committed to complete customer satisfaction.


Lightweight Type products are composed of an expanded polystyrene (EPS) core, reinforced with fibreglass mesh and coated with 1 or 2 coats of an impact resistant and flexible polymer modified cementitious render. The coating provides a smooth, durable exterior ready for painting.